Basic Info.
Customized
Non-Customized
Automatic Grade
Semiautomatic
Reducer
Hard Tooth Gear Box
Colour
by Customer′s Choose
Transport Package
Seaworthy Packing
Product Description
Rubber mixing mill 1.Main features:
1. Special design with the automatic blender for rubber auto mixing, which will reduce the workers'
working load.
2. The roller adopts the vanadium titanium metal alloy chilled cast iron and its surface is hard and wear-proof with long service life. The internal cavity is processed to make temperature well proportioned to the roller surface.
3. The machine is also equipped with an emergency brake device. When an emergency arises, just push the emergency stop button, the machine will stop immediately. It is safe and reliable.
4. The machine is equipped with an overload protection device to prevent the main components from being damaged.
5. The transmission system adopts a hardened tooth-surface reducer, which has a compact structure with higher transmission efficiency, lower noise and longer service life.
6. The base frame is a whole framework, which is convenient for installation.
7. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.
2.Features
1.Rolls :Cast iron alloy (LTG-H), after quenching and precision processing,hardness HS,68~75.
2.Bush: there are nylog bush ,rolling bearing .rolling bearing is very good , which reduces energy consumption by 30%.
3.Gap adjustment of roller : electric/manual
4.Gear box: Airtight leaching oil type, ZSYE reducer (There are a variety of choice, the price is different), almost no noise, safety
5.Lubrication system :
1)Auto-lubrication sysytem: thin oil lubrication
2)Manual Lubrication:Grease Lubrication
3.Specification of rubber mixing mill
| Model | XK-160 | XK-230 | XK-250 | XK-300 | XK-360 | XK-400 | | Roller diameter(mm) | 160 | 230 | 250 | 300 | 360 | 400 | | Working length of rolls | 320 | 600 | 620 | 750 | 900 | 1000 | | Front roll speed (m / min.) | 9 | 10.21 | 16.3 | 15.1 | 16.7 | 18.65 | | Roller Ratio | 1:1.35 | 1:1.19 | 1:1.17 | 1:1.25 | 1:1.25 | 1:1.27 | | Maximum roll distance | 4.5 | 7 | 8 | 10 | 10 | 10 | | Time and gel content (kg) | 1~2 | 6-10 | 8-15 | 15-20 | 20-25 | 18-35 | | Motor power (kw) | 5.5 | 15 | 18.5 | 22 | 30 | 37 | Dimensions L × W × H (mm)
| 1080 ×796
×1415 | 2800 ×1200
×1120 | 3400×1500
×1500 | 3580 ×155
0×1695 | 3780×1850
×1750 | 4350×1850
×1740 | | weight | 1.1 | 1.3 | 3.5 | 5.2 | 6.5 | 7.6 |
| Model | XK-450 | XK-560 | XK-550 | XK-610 | XK-660 | XK-710 | | Roller diameter(mm) | 450 | 560/510 | 550 | 610 | 660 | 710 | | Working length of rolls | 1200 | 1530 | 1500 | 1930 | 2130 | 2200 | | Front roll speed (m / min.) | 21.8 | 26.4 | 22.5 | 27.3 | 28 | 31.9 | | Roller Ratio | 1:1.27 | 1:1.22 | 1:1.2 | 1:1.2 | 1:1.24 | 1:1.51 | | Maximum roll distance | 15 | 15 | 16 | 15 | 15 | 15 | | Time and gel content (kg) | 25-50 | 50-60 | 50-65 | 140 | 165 | 190 | | Motor power (kw) | 55 | 110 | 110 | 160 | 185/250 | 180 | Dimensions L × W × H (mm)
| 5200 ×2380
×1770 | 6120×228
2×2000 | 6646×2736
×2105 | 6575×2910
×1800 | 7280×3400
×2530 | 8185×3910
×2270 | | weight | 13 | 22 | 22 | 44 | 49 | 59 |
| Version & Parameters | XK-160 | | Roll diameter (mm) | 160 | | Roll length (mm) | 320 | | Back roll speed (RPM) | 24 | | Front roll speed(RPM) | 18 | | Friction ratio | 1:1.35 | | Max nip(min) | 4.5 | | Min.thickness of the tablets | 0.3 | | Feeding capacity per batch(kg) | 1-2kg | | Power (kw) | 5.5kw/7.5kw,380V,50hz | | Size(l/w/h) | 1520×920×1295 | | Weight(kg) | 1300 |
4.PLC
We can add PLC system according to your requirement.
5.Motor and inverter
For the type of motor,you can choose,also and you can choose inverter. |
| Parameters | Open fixed speed mixing mill |
| Mixed capacity | 1-2kg |
| Rollers temperature | Normal temperature to 300 °C |
| Rollers space(mm) | 0-5mm(adjustable) |
| RPM | 24r/min |
| Friction ratio | 1:125 |
| Min nip(min) | 4 |
| Feeding capacity per hour (kg) | 0.5-1 |
| Heating mode | |
| Size(l/w/h)mm | 160(120)*550*1050 |
| Weight(kg) | 350kg |
It's mainly works for thermal refining, mixing and plasticizing of raw rubber etc.
Main structure features of Rubber Mixing Mill1. The machine consist of Base, frame, the rollers, drive system, roll gap adjustment device, heating and cooling device, safety brake, lubrication system, electric control system, motor and reducer etc.
2.Materials of Rolls: Cast iron alloy (LTG-H), whose surface hardness is HS, 68~75 is after quenching and precision processing. The working surface is well grinded and machined. The roller adopts double auto-centering rolling bearings, which are auto lubricated by lubrication grease.
3.Drive system: the reducer has hard tooth surface reducer. the motor is connected with reducer by elastic shaft coupling. The reducer structure type is double out shaft transmission, which is connected with front and back rolls by universal shaft coupling of nylon stick pin. All the drive gears of reducer are concentrated inside the case, which is well lubricating with spray type and has long useful life.
4. Roll gap adjustment: electric automatic
5. Motor: Frequency control of motor speed
6. Reducer: Airtight leaching oil type, ZSYE reducer (There are a variety of choice, the price is different), Almost no noise, safety .
7. Braking capacity: The machine has safety device, overload, and safety piece of destruction, to protect the major parts.
1.Main features:
1. Special design with the automatic blender for rubber auto mixing, which will reduce the workers'
working load.
2. The roller adopts the vanadium titanium metal alloy chilled cast iron and its surface is hard and wear-proof with long service life. The internal cavity is processed to make temperature well proportioned to the roller surface.
3. The machine is also equipped with an emergency brake device. When an emergency arises, just push the emergency stop button, the machine will stop immediately. It is safe and reliable.
4. The machine is equipped with an overload protection device to prevent the main components from being damaged.
5. The transmission system adopts a hardened tooth-surface reducer, which has a compact structure with higher transmission efficiency, lower noise and longer service life.
6. The base frame is a whole framework, which is convenient for installation.
7. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.
2.Features
1.terials of Rolls :Cast iron alloy (LTG-H), after quenching and precision processing,hardness HS,68~75.
2.in bearing : Dual-listed rolling bearings, which reduces energy consumption by 30%.
3.ll gap adjustment : electric automatic
4.tor: Frequency control of motor speed
5.ducer: Airtight leaching oil type, ZSYE reducer (There are a variety of choice, the price is different), Almost no noise, safety
Address:
Binhai Sub-District Offices, Huangdao, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Qingdao Qishengyuan Mechanical Manufacturing Co., Ltd. Was located in beautiful Jiaonan the west coast of Qingdao city Shandong province China. Our company is specialize in Rubber machinery production enterprise with R & D, design, production, sales and service.
The company covers an area of 12000 square meters, construction area of 8000 square meters, with self import and export rights, and has passed the ISO9001: 2008 & CE quality management system certification, Great Service is our mission. Hight Quality is our Obligation.
Our Company by virtue of years of production technology, We have rich experience technicians, We specialized produce Rubber two roll mixing mill machine, Rubber crusher mill machine, Rubber Kneader machine, rubber calender machine, rubber press vulcanizer machine, rubber refiner machine, waste tire recycling plants, Batch off cooling plants, rubber cutting machine, rubber strainer machine, Tires production line, Conveyor belt production line and so on.
We can design the machine as customer requires.
