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Qingdao Qishengyuan Mechanical Manufacturing Co., Ltd.

Rubber Mixing Mill, Open Mixing Mill, Rubber Mixing Machine manufacturer / supplier in China, offering Xk-560 Open Two Roll Mixing Machine with Stock Blender, Four Colors Belt Extruder Machine for Vulcanzied Shoes, Vulcanizing Machine/Rubber Plate Vulcanizer/Curing Press and so on.

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Xk-560 Open Two Roll Mixing Machine with Stock Blender

FOB Price: US $41,000-58,000 / set
Min. Order: 1 set
Min. Order FOB Price
1 set US $41,000-58,000/ set
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Port: Qingdao, China
Production Capacity: 40sets One Month
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: XK-560
  • Control Type: PLC
  • Power Source: Electric
  • Motor: 110kw
  • Bearing: Bearing Rolling
  • Trademark: QSY
  • Specification: XK-560
  • HS Code: 847780000
  • Warranty: 1 Year
  • Automatic Grade: Semi-Automatic
  • Type: Open Mixing Mill
  • Reducer: Hard Tooth Gear Box
  • Roller: Cast Irol
  • Transport Package: Seaworthy Packing
  • Origin: Qsy
Product Description
 
XK-450 Rubber Mixing Mill
Xk-560 Open Two Roll Mixing Machine with Stock Blender
 1.Main features:
1. Special design with the automatic blender for rubber auto mixing, which will reduce the workers'
working load.
2. The roller adopts the vanadium titanium metal alloy chilled cast iron and its surface is hard and wear-proof with long service life. The internal cavity is processed to make temperature well proportioned to the roller surface.
3. The machine is also equipped with an emergency brake device. When an emergency arises, just push the emergency stop button, the machine will stop immediately. It is safe and reliable.
4. The machine is equipped with an overload protection device to prevent the main components from being damaged.
5. The transmission system adopts a hardened tooth-surface reducer, which has a compact structure with higher transmission efficiency, lower noise and longer service life.
6. The base frame is a whole framework, which is convenient for installation.
7. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil. 
2.Features
1.Rolls :Cast iron alloy (LTG-H), after quenching and precision processing,hardness HS,68~75.
2.Bush: there are nylog bush ,rolling bearing .rolling bearing  is very good , which reduces energy consumption by 30%.
3.Gap adjustment of roller : electric/manual
4.Gear box: Airtight leaching oil type, ZSYE reducer (There are a variety of choice, the price is different), almost no noise, safety
5.Lubrication system :
1)Auto-lubrication sysytem: thin oil lubrication 
2)Manual Lubrication:Grease Lubrication
3.Specification of rubber mixing mill 
 
ModelXK-160XK-230XK-250XK-300XK-360XK-400
Roller diameter(mm)160230250300360400
Working length of rolls3206006207509001000
Front roll speed (m / min.)910.2116.315.116.718.65
Roller Ratio1:1.351:1.191:1.171:1.251:1.251:1.27
Maximum roll distance4.578101010
Time and gel content (kg)1~26-108-1515-2020-2518-35
Motor power (kw)5.51518.5223037
Dimensions L × W × H (mm)
 
1080 ×796
×1415
2800 ×1200
×1120
3400×1500
×1500
3580 ×155
0×1695
3780×1850
×1750
4350×1850
×1740
weight1.11.33.55.26.57.6

 
 
ModelXK-450XK-560XK-550XK-610XK-660XK-710
Roller diameter(mm)450560/510550610660710
Working length of rolls120015301500193021302200
Front roll speed (m / min.)21.826.422.527.32831.9
Roller Ratio1:1.271:1.221:1.21:1.21:1.241:1.51
Maximum roll distance151516151515
Time and gel content (kg)25-5050-6050-65140165190
Motor power (kw)55110110160185/250180
Dimensions L × W × H (mm)
 
5200 ×2380
×1770
6120×228
2×2000
6646×2736
×2105
6575×2910
×1800
7280×3400
×2530
8185×3910
×2270
weight132222444959

 

 
Version & ParametersXK-160
Roll diameter (mm)160
Roll length (mm)320
Back roll speed (RPM)24
Front roll speed(RPM)18
Friction ratio1:1.35
Max nip(min)4.5
Min.thickness of the tablets0.3
Feeding capacity per batch(kg)1-2kg
Power (kw)5.5kw/7.5kw,380V,50hz
Size(l/w/h)1520×920×1295
Weight(kg)1300
 
4.PLC 
We can add PLC system according to your requirement.
5.Motor and inverter
For the type of motor,you can choose,also and you can choose inverter.
 
Main technical parameters of Rubber Mixing Mill
ParametersOpen fixed speed mixing mill
Mixed capacity1-2kg
Rollers temperatureNormal temperature to 300 °C
Rollers space(mm)0-5mm(adjustable)
RPM24r/min
Friction ratio1:125
Min nip(min)4
Feeding capacity per hour (kg)0.5-1
Heating mode 
Size(l/w/h)mm160(120)*550*1050
Weight(kg)350kg
 Usage of  Rubber Mixing Mill
 It's mainly works for thermal refining, mixing and plasticizing of raw rubber etc.
Main structure features of   Rubber Mixing Mill
1. The machine consist of Base, frame, the rollers, drive system, roll gap adjustment device, heating and cooling device, safety brake, lubrication system, electric control system, motor and reducer etc. 
2.Materials of Rolls: Cast iron alloy (LTG-H), whose surface hardness is HS, 68~75 is after quenching and precision processing. The working surface is well grinded and machined. The roller adopts double auto-centering rolling bearings, which are auto lubricated by lubrication grease.
3.Drive system: the reducer has hard tooth surface reducer. the motor is connected with reducer by elastic shaft coupling. The reducer structure type is double out shaft transmission, which is connected with front and back rolls by universal shaft coupling of nylon stick pin. All the drive gears of reducer are concentrated inside the case, which is well lubricating with spray type and has long useful life.
4. Roll gap adjustment: electric automatic 
5. Motor: Frequency control of motor speed
6. Reducer: Airtight leaching oil type, ZSYE reducer (There are a variety of choice, the price is different), Almost no noise, safety .
7. Braking capacity: The machine has safety device, overload, and safety piece of destruction, to protect the major parts.
 
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